IPC Hermes Standard
Product Model：IPC-Hermes-9852
Seamless SMT M2M connectivity for 40% lower integration costs.
IPC-HERMES Smart Manufacturing Standard
Facilitating Efficient Connection Between SMT
Product Introduction
IPC-Hermes-9852 is a TCP/IP-based machine-to-machine communication standard for SMT production lines. This standard replaces the traditional SMEMA interface, enabling real-time board transfer coordination between equipment and establishing a stable and controllable production line flow.
Common Production Line Challenges
- Lack of Coordination Mechanism for Board Transfer: Traditional communication methods can only determine the presence of a board and basic good/bad board status. They cannot confirm the status of upstream and downstream equipment before transmission, easily leading to jammed boards, transmission errors, or unnecessary downtime.
- Difficulty in Equipment Collaboration: Equipment from different brands uses their own transmission and control methods, lacking a unified standard, which increases the difficulty of entire line coordination and implementation.
- Unstable Production Line Rhythm: Board transmission cannot instantly adapt to changes in equipment status, causing waiting, idling, or unnecessary downtime.
Solutions and Value
- Stable Board Transfer Control: hrough a standardized real-time communication mechanism, it ensures that boards are transmitted only when both upstream and downstream equipment are ready, reducing the risk of jams and transmission errors.
- Improved Production Line Rhythm Consistency: Establish a predictable board flow rhythm to reduce equipment waiting times and unnecessary downtime scenarios.
- Reduced Equipment Integration and Implementation Costs: Replacing the traditional SMEMA interface reduces the need for customized I/O and proprietary protocols, accelerating the integration of multi-brand equipment.
International Standard Field Validation Driving Excellent Performance
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Cost Optimization
By introducing standard protocols to replace traditional customized interfaces, integration difficulty is significantly simplified, reducing integration and maintenance costs by 40%. -
Productivity Boost
Realizing real-time transmission of board status eliminates production bottlenecks, increasing overall production capacity by up to 33%. -
Global Layout
Ensures seamless connection of production lines across different global factories, supporting standardized global SMT production management.
IPC-Hermes Data Exchange Process
Realize real-time data exchange and automated connectivity between SMT equipment by transmitting boards via the HERMES protocol.
Technical Specification Highlights
- Board identification data: basic board identification information such as board ID, size, direction, etc.
- Transmission status: Through a standardized request and response mechanism for board transmission, determine whether the device can send or receive.
- Upstream and Downstream Equipment Status: Real-time status information on whether upstream and downstream equipment can receive or transmit boards.
- Board Transfer Control Signals: Control and confirmation information used to coordinate board transfer actions.
- Production Line Level Transfer Coordination Data: Supports board flow coordination between equipment to ensure consistent production line rhythm.
Application Scenarios
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Real-time Board Connectivity
SMT equipment interconnects via the Hermes protocol, transmitting board information in real-time to ensure stable production line operation. -
Smart Process Monitoring
Synchronize upstream and downstream machine status with the IPC-Hermes protocol to create highly efficient and transparent process control. -
Data-Driven Management
Integrate Hermes with MES to link SMT production data, improving visualization and manufacturing decision-making efficiency.
Benefits of Implementing Hermes
Reduce Errors
Avoid human setting errors through digitized board transmission to ensure stable production processes.
Increase Efficiency
Automated data exchange accelerates upstream and downstream linking, shortening production takt time.
Enhance Traceability
Each board possesses a unique identification code, realizing a fully traceable production history.
IPC HERMES High Efficiency Synergy Enhances SMT Line Intelligence
IPC-CFX and HERMES protocols adopt advanced machine-to-machine communication standards to achieve seamless data exchange between equipment, improving synergy efficiency and precision of SMT production lines. The standardized data transmission mechanism ensures efficient information flow and real-time response during the production process, significantly reducing human errors and downtime risks.
Empowering Strategic Transformation through Comprehensive Integration
Sunjsong provides expert system integration services, seamlessly merging EMS, AI, IoT, and edge computing. We empower enterprises to implement intelligent applications and achieve cross-domain synergy, creating high-efficiency, visualized environments that drive strategic value and informed decision-making.
