Smart Factory Solutions
Product Model：Comprehensive IoT Data Collection Solution (CIoT)
AIoT solutions for SMT, CNC, and molding, optimizing OEE and quality
Smart Manufacturing Line Monitoring
Connect equipment data via IoT and sensing technology to achieve comprehensive visual monitoring and efficiency improvement.
About This Solution
Centering on a Comprehensive IoT (CIoT) architecture, this solution integrates sensing devices, edge computing, and data acquisition networks. It enables real-time monitoring of operational parameters—such as equipment temperature, humidity, pressure, vibration, and current. By supporting multi-protocol data exchange and real-time alarming, we assist manufacturers in optimizing production line operations through data-driven decisions, creating a high-efficiency, visualized smart manufacturing environment.Field Challenges
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Data Dispersion
Different equipment protocols vary in format; isolated data cannot be connected for analysis. -
Abnormal Latency
Manual reporting of downtime events is slow, negatively impacting production scheduling and maintenance efficiency. -
Manual Statistics
Daily operation rates and reports require manual compilation, which is time-consuming and prone to lower accuracy.
Solution & Value
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Sensor Integration
Integrate multi-brand machines and sensors to unify production data collection. -
Real-time Alerts
Visualized monitoring platform displays equipment status and alert information in real-time. -
Edge Analysis
Process data in real-time via local edge computing modules to generate utilization statistics and anomaly records.
Operation Process of Smart Production Line Monitoring
CIoT Solution Interface / ESM Equipment Monitoring Interface
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Information Dashboard
Real-time integration of production line equipment utilization and efficiency data. Presents production status and anomaly alerts via visualized dashboards, helping managers quickly grasp overall line performance. -
Equipment Status Monitoring
Centralized monitoring of operation, downtime, and alert status for multiple machines. Improves production transparency and management precision through real-time data updates and historical record queries.
Implementation Benefits
Efficiency Improvement
Real-time monitoring reduces downtime and reporting delays, improving utilization rates.
Accelerated Decision Making
Data-driven reports assist managers in making immediate judgments and adjusting capacity.
Cost Reduction
Automated collection and reporting functions save manual statistical time.
Extended Application Fields
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Electronics Manufacturing
Real-time grasp of equipment utilization in SMT, assembly, and test lines, using data to improve production transparency and quality stability. -
Machining
Integrate operation data from CNC, stamping, and lathe equipment to perform equipment health monitoring and schedule efficiency optimization.
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Plastic Molding
Monitor changes in injection and molding process parameters, instantly grasping the stability of pressure, temperature, and production cycles.
Empowering Strategic Transformation through Comprehensive Integration
Sunjsong provides intelligent system integration services, integrating electronics manufacturing services, AI, IoT, and edge computing technologies. We assist enterprises in introducing smart applications and cross-domain integration, creating a high-efficiency, visualized decision-making environment.
