Solutions

SEMI Unloader

Product Model:SLD-1000C
SECS/GEM ready unloader for semiconductor backend tasks.

Product Overview

The SLD-1000C is a high-performance unloading unit engineered specifically for precision semiconductor manufacturing. Combining a highly stable PLC with a user-friendly HMI, it serves as an intelligent node for material output management at the end of automated lines. It assists clients in achieving the rigorous high-precision and high-yield goals required in advanced manufacturing.

Application Scenarios

  • SMT Surface Mount Production Line SMT

    Functioning as the unloading anchor at the end of the SMT line, it seamlessly integrates with post-reflow collection, ensuring finished PCBA products are securely stored in magazines.
  • Semiconductor Backend Packaging

    Optimized for unloading high-precision electronic carriers and IC substrates. Utilizing advanced servo control systems, it achieves high-reliability automated collection, perfectly handling magazines with extremely tight pitch tolerances essential for semiconductor workflows.
  • Digital Smart Factory

    Ideal for environments demanding full-line data traceability (Traceability). Through seamless host system connection, it integrates board-level data and alarm history directly into the digital management ecosystem via standard protocols.

Product Features

  • Defining Precision Functions

    Equipped with high-precision ball screws and servo motors for micron-level axis control, ensuring stability during the unloading of high-end carriers. The efficient mechanical design minimizes energy consumption while satisfying 24/7 continuous production demands.
  • Building Digital Order

    Fully compliant with SECS/GEM international semiconductor communication standards and features comprehensive MES integration capabilities. Built-in precise positioning and intelligent alarm mechanisms establish a standardized, transparent digital backbone for precision manufacturing.
  • Linking Global Standards

    Features redundant circuit protections and multi-point interlock sensing. Supports versatile recipes and flexible parameter settings to provide standardized interface signals, optimizing equipment-to-equipment (E2E) unloading operations.

Empowering Strategic Transformation through Comprehensive Integration

Sunjsong provides expert system integration services, seamlessly merging EMS, AI, IoT, and edge computing. We empower enterprises to implement intelligent applications and achieve cross-domain synergy, creating high-efficiency, visualized environments that drive strategic value and informed decision-making.

 
 
Project Specification Description
Control System High-performance PLC paired with a user-friendly Human-Machine Interface (HMI).
Drive Device High-precision screws combined with high-performance servo motors for precise axis control.
Applicable Substrates Various types of high-end PCBs and precision electronic substrates.
Safety Sensors Emergency stop, front door opening, and left/right rear door opening protection sensors.
Digital Integration Supports scanning positioning and possesses capabilities for MES system integration.
Communication Standards Supports SECS/GEM international communication standards.
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