Solutions

Line Laser Inspection

Product Model:SAOI-1000D
Automated 3D laser scanning for precise PCB defect detection

Technical Specification Highlights

  • Utilizes dual-line laser scanning technology to provide high-efficiency and precise PCB inspection, ensuring the reliability of inspection results.
  • The system automatically detects anomalies during production and issues real-time alerts upon defect detection, initiating the anomaly handling process.
  • Supports both dual-rail (X400mm x Y265mm) and single-rail (Y400mm) inspection ranges to meet diverse production requirements.
  • Detects PCB component copper pillars, component shifts, and foreign objects, accurately identifying and eliminating production issues in time to guarantee product quality.
  • Supports integration with MES/WMS systems (*Optional add-on).
  • Compatible with IPC CFX/Hermes integration services (*Optional add-on).
 

 

 

Common Production Line Challenges

 

  • As electronic products continue to miniaturize, traditional inspection methods struggle to handle smaller, more complex components, leading to missed defects.
  • Maintaining zero-error inspection for every product while sustaining high-speed production has become a major challenge for production lines.
  • Different types of PCBs require different inspection methods, necessitating frequent equipment setting adjustments that reduce overall efficiency.
  • Relying on manual inspection is prone to fatigue and errors, increasing production risks and operational costs.
  • Existing systems often fail to quickly assess and handle detected defects, resulting in prolonged production line downtime.

 


Smart Manufacturing Technology Solutions

CFX, HERMES, and MES technologies are designed to enhance production line efficiency and automated data exchange, helping enterprises overcome traditional process challenges and realize smart manufacturing.

CFX Standard

An advanced equipment communication protocol that enables seamless data exchange between production line devices, improving overall production efficiency.

HERMES Standard

Optimizes data exchange between SMT production line equipment, enhancing the efficiency and precision of the production process.

MES System

Manufacturing Execution System that assists in real-time monitoring and optimization of production processes, boosting production efficiency and quality.
 

Empowering Strategic Transformation through Comprehensive Integration

Sunjsong provides expert system integration services, seamlessly merging EMS, AI, IoT, and edge computing. We empower enterprises to implement intelligent applications and achieve cross-domain synergy, creating high-efficiency, visualized environments that drive strategic value and informed decision-making.

 

Customized Solutions

  • Precise Positioning: Utilizes line lasers to perform precision scanning on every PCB, rapidly detecting shifts, foreign objects, and misconfigurations.

  • Automated Processing: Upon detecting anomalies, the system immediately issues alerts and initiates error handling protocols, minimizing manual intervention.

  • Data Traceability: Equipped with a barcode scanning system to enable production history tracking for every PCB, strengthening production line management.

High-Performance Line Laser Inspection: Achieving Dead-Zone-Free PCB Detection

Comprehensively Enhancing PCB Inspection Precision

The SAOI-1000D Line Laser Automatic Inspection Machine combines advanced laser technology to create a solution specifically for high-efficiency automated production lines. It provides a more precise and high-speed PCB inspection solution, ensuring that every detail in the production process is perfectly detected.

 
 

mart Manufacturing Technology Solutions

CFX, HERMES, and MES technologies are designed to enhance production line efficiency and automated data exchange, helping enterprises overcome traditional process challenges and realize smart manufacturing.

CFX Standard

Provides seamless data exchange and production line integration solutions, enabling customized upgrades based on equipment requirements.

HERMES Standard

Delivers precise machine-to-machine data exchange and integration solutions tailored for SMT production lines to boost operational efficiency.

MES System

Offers comprehensive process management and monitoring, custom-tailored to specific needs to help enterprises achieve intelligent production and management.
 

Empowering Strategic Transformation through Comprehensive Integration

Sunjsong provides expert system integration services, seamlessly merging EMS, AI, IoT, and edge computing. We empower enterprises to implement intelligent applications and achieve cross-domain synergy, creating high-efficiency, visualized environments that drive strategic value and informed decision-making.

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