Solutions

Fixture Reflow System

Product Model:Fixture reflow
Precision positioning ensures stable reflow process quality

Technical Highlights

  • High-Temperature Resistant Material Design: Utilizes aluminum alloy, PEEK, and stainless steel to withstand repeated reflow soldering cycles.
  • High-Precision Positioning Structure: Custom-designed based on PCB and component specifications to ensure precise fixation, preventing misalignment or deformation.

  • Anti-Stick Surface Treatment: Features anti-solder and anti-carbon buildup coatings to extend service life and simplify maintenance.

  • Thermal Uniformity Design: Optimized structural thermal flow ensures even heat distribution across the board, effectively reducing soldering defects.

  • Modular Changeover Design: Supports rapid structural changes to accommodate diverse product processes, enhancing production line flexibility.

  • MES/WMS System Integration: Supports connectivity with Manufacturing Execution Systems and Warehouse Management Systems (*Optional add-on).

  • IPC CFX/Hermes Integration: Compatible with IPC-2591 Connected Factory Exchange for omnidirectional information exchange and IPC-HERMES-9852 for machine-to-machine board handling (*Optional add-on).

Common Production Line Challenges

  • High temperatures causing fixture deformation or degradation.
  • Imprecise fixture design affecting welding quality.
  • Carbon buildup and oxidation on fixtures, making cleaning and maintenance difficult.
  • Uneven heat conduction causing cold soldering or dry joints.
  • Frequent fixture changes required for different products, reducing efficiency.

Smart Manufacturing Technical Solutions

CFX, HERMES, and MES technologies are designed to enhance production line efficiency and automated data exchange, helping enterprises overcome traditional process challenges and realize smart manufacturing.

CFX Standard

Advanced equipment communication protocol enabling seamless data exchange between production line equipment to improve overall production efficiency.

HERMES Standard

Optimizes data exchange between SMT production line equipment, enhancing process efficiency and precision.

MES System

Manufacturing Execution System that assists in real-time monitoring and optimization of production processes, improving production efficiency and quality.
 

Empowering Strategic Transformation through Comprehensive Integration Sunjsong

Sunjsong provides expert system integration services, seamlessly merging EMS, AI, IoT, and edge computing. We empower enterprises to implement intelligent applications and achieve cross-domain synergy, creating high-efficiency, visualized environments that drive strategic value and informed decision-making.

 

Customized Solutions

  • Designs precision positioning and support structures based on product dimensions, shapes, and solder joint locations to ensure consistent stability during every reflow cycle.

  • Offers various high-temperature durable materials (e.g., PEEK, stainless steel, aluminum alloy) to meet specific reflow environment and cycle requirements.

  • Available with anti-stick, anti-oxidation, and easy-clean coatings to minimize solder adhesion and carbon risk, extending fixture lifespan.

  • Modular fixture structure supports rapid changeovers and multi-product switching, minimizing downtime and increasing production flexibility.

Process Stability & Quality Enhancement

Equipment Enhances Process Stability and Quality High-Precision Structure and Heat-Resistant Materials Ensure Stable Reflow

The fixture reflow equipment adopts high-temperature resistant materials and precision positioning designs to ensure PCB fixture stability and repeatability during the reflow process. Surface anti-stick coatings effectively reduce flux adhesion and oxidation risks, extending fixture life. The modular design facilitates rapid line changes and multi-product switching, boosting production flexibility and utilization rates.
 

Smart Manufacturing Technical Solutions

CFX, HERMES, and MES technologies are designed to enhance production line efficiency and automated data exchange, helping enterprises overcome traditional process challenges and realize smart manufacturing.

CFX Standard

Provides seamless data exchange and production line integration solutions, enabling customized upgrades based on equipment requirements.

HERMES Standard

Targeted at SMT production line needs, providing precise machine-to-machine data exchange and integration solutions to enhance production efficiency.

MES System

Delivers comprehensive process management and monitoring, customized to specific requirements to help enterprises realize smart production and management.
 

Empowering Strategic Transformation through Comprehensive Integration

Sunjsong provides expert system integration services, seamlessly merging EMS, AI, IoT, and edge computing. We empower enterprises to implement intelligent applications and achieve cross-domain synergy, creating high-efficiency, visualized environments that drive strategic value and informed decision-making.

 
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